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Manufacturing
- Modern 60,000 sq. ft. air conditioned facility
- Extensively equipped for quick reaction
- Lean Manufacturing
- Integrated Manufacturing System
- ISO 9001
Printed circuit
board assembly
- CNC leaded and surface mount component locator machines -
semi-automatic circuit board assembly, single board size up to 17 x 13 inches
- Lead forming / tinning machines prepare component leads for
machine and hand loading
- Environmental protection / Conformal coating
- Encapsulation - potting / hermetic sealing / thermal desiccation / proprietary
dielectric oil-gas filling
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Printed circuit
board fabrication
- Single and double-sided boards
- Flex circuits
- Laminator
- Developer / etcher
- Router / drilling
- Roll solder machine
- Silk screening
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Printed
circuit board soldering
- Hand soldering to J-STD-001C
- Certified and experienced solder personnel
- Surface mount soldering and solder paste stenciling
- Adhesive dispensing, CNC reflow oven, rework station
- Cleaning environmentally safe cleaning systems
- Workmanship to MIL-HDBK-454
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Chassis wiring
and assembly
- Wire cutting machine
- Torque wrenches
- Air tools
- Crimping equipment
- Wire stripping machine
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Custom
transformers
- Toroid winding machines
- Bobbin winding machines
- Coil winding machines
- Encapsulating (potting, varnish, etc.)
- Trained and experienced operators
- Dedicated testing capability
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Fabrication and machined
chassis and enclosures
Fully equipped modern metal working shop including:
- CAM Software - directly linked to CAD system
- Machining centers (CNC and conventional)
- Water Jet Machining (CNC)
- Punches (CNC and conventional)
- Shears
- Brakes (CNC and conventional)
- Lathes grinding / sanding
- Tinning / soldering / painting / plating / chromating (iridite)
- Silk screening marking
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Production
testing
- Skilled technicians
- Dedicated workstations
- Calibration program
- Well-equipped and trained technicians
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Electrical and
environmental testing (ESS)
Extensive capabilities including:
- High and low voltage electrical
- Vibration - sine and random
- Temperature
- Temperature / altitude
- Temperature / humidity
- Thermal cycling / shock
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In-house
training capability
- Full time IPC-J-STD-001 Registered Instructor
- Quality Awareness Training
- Soldering Skills Training
- Safety Training
- ESD Training
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Some other fine points
- Statistical Process Control
- Commercial and MIL SPEC / MIL-I-45208A, MIL-STD-45662A
- Quick reaction prototype -- pre-production -- production
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